Fertilizer Production Line
Fertilizer Production Line
Design and Manufacturing of Fertilizer Production Lines and Related Equipment
We specialize in the design and manufacturing of custom fertilizer production lines and related machinery. Our advanced facilities are equipped with large-scale processing equipment, which allow us to produce high-quality fertilizer production machines that meet the unique needs of each customer. Supported by a team of skilled professionals and dedicated after-sales service, we ensure that our equipment delivers reliable performance, helping clients optimize their production processes while maintaining cost efficiency. From installation to ongoing support, our goal is to provide comprehensive solutions that enhance productivity and product quality.
Compound Fertilizer Production Line
The wet granulation process is used for the production of NPK compound fertilizers. It starts with raw materials such as urea, ammonium nitrate, ammonium chloride, ammonium sulfate, phosphate (MAP, DAP), superphosphate, and potassium chloride (or potassium sulfate).
Bulk Blending Fertilizer Production Line
The bulk blending process, also known as the BB fertilizer production process, involves transporting raw materials like nitrogen, phosphorus, potassium, and fillers to separate storage bins.
Compacted Fertilizer Production Line
The compaction granulation process is a dry granulation method where pre-mixed materials are fed between two rollers rotating in opposite directions. Under the force of intense pressure, the materials are compacted into solid sheets.
Organic Fertilizer Production Line
Once the compost materials arrive at the composting yard, they are weighed and sent to the mixing and stirring equipment. A diluted solution of organic fermentation bacteria is then evenly sprayed onto the materials, which are thoroughly mixed.。
Single Super Phosphate Fertilizer Production Line
The production of single super phosphate (SSP) starts by crushing phosphate rock into smaller particles and grinding it to increase its surface area, which helps in the chemical reaction. The finely ground phosphate is then mixed with sulfuric acid in a carefully measured ratio to trigger an acid-base reaction.
Tower Mixed Fertilizer Production Line
Tower blending is a widely used process for producing compound fertilizers through a molten-state system. Solid urea or ammonium nitrate is heated until it melts, or molten urea can be used directly after concentration.
Potassium Sulfate Fertilizer Production Line
Potassium sulfate fertilizer production utilizes the Mannheim process, where potassium chloride and concentrated sulfuric acid react at high temperatures. Inside the double layer Mannheim furnace, with rakes to move the mixture, temperatures reach 600-700°C.
FAQ
What is fertilizer granulation equipment?
Fertilizer granulation equipment is used to turn raw materials into uniform fertilizer granules. This process involves converting materials like organic waste, minerals, or chemicals into granules through methods such as spinning, extrusion, rolling, or coating. These granules are easier to store, transport, and apply in the field, making the equipment essential for efficient fertilizer production.
What are the advantages of fertil izer granulation equipment?
Fertilizer granulation equipment offers several benefits. It transforms powdery or lumpy raw materials into uniform granules, improving both the ease of application and nutrient distribution in the soil. Additionally, granule size and density can be adjusted to suit specific crop and soil requirements, ensuring better absorption and reduced nutrient loss. This technology also helps create dust-free fertilizers, improving handling and reducing waste.
What is the fertilizer manufacturing process?
The fertilizer manufacturing process is a complex series of steps, including crushing, granulating, drying, cooling, screening, conveying, coating, and packaging. Each stage is important for producing high-quality fertilizers. When using one of our complete fertilizer production lines, this process becomes more efficient and simpler. Our fertilizer production lines ensure consistent product quality, lower operational costs, and higher yields, helping manufacturers meet the growing demand for fertilizers in the agricultural sector.
Looking for Equipment or a Solution for Your Fertilizer Plant?
Our specialists are ready to provide tailored information on our range of fertilizer production machinery and how it can fit your needs. Let’s discuss how we can assist with your project.
karen@yrcexport.cn
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086-17715506502
Case Studies
Learn more about some examples of successful fertilizer production projects. From 100,000-ton compound fertilizer lines to custom NPK solutions, see how we delivered tailored solutions for clients worldwide, ensuring efficiency and optimal results.
Vietnam Customer - 200,000 Tons Fertilizer Production Line
New Compound Fertilizer Production Line with an Annual Capacity of 100,000 Tons – Turnkey Project
Turnkey Project for a 150,000 Tons/Year Compound Fertilizer Production Line
Indonesian Client Orders a 100,000 Tons/Year NPK Compound Fertilizer Production Line