Granulation Equipment
Equipment /Granulation Equipment
Fertilizer Equipment
Granulation Equipment
Granulators are an important in fertilizer production lines, transforming loose powdery raw materials into uniform granules through processes such as mixing, pressing, and shaping. This conversion not only enhances the quality but also significantly improves the stability of the fertilizer. As a specialized manufacturer of fertilizer machinery, we provide a wide range of granulators, each designed to produce high-quality granules tailored to meet the specific needs of various fertilizer types.
Rotary Drum Granulator
In fertilizer production, rotary drum granulators are necessary to turning powdery materials into solid, uniform granules. This granulating equipment is commonly used for making compound fertilizers with different nutrient levels, from low to high concentrations.
- The inside of the drum is lined with special rubber plates that help with self-cleaning and prevent corrosion. For more durability, options like engineering plastic or stainless steel can be used as linings.
- The gear rings and support rollers are made from cast steel, which increases wear resistance and ensures the drum lasts longer, even during heavy use.
Rotary Drum Spray Dryer Granulator
Efficient granulation and drying are necessary to producing consistent fertilizer granules; our rotary drum spray dryer granulator is designed to combine these processes.
- Tooth-shaped lifting flights inside the drum help form a uniform material curtain. The slurry is sprayed through pneumatic nozzles, evenly coating fine particles within the drum. As the material moves through the drum, heated air from the furnace ensures efficient drying, creating solid and uniform granules.
- Larger particles are crushed and returned to the beginning of the process for re-granulation, while fine particles are recycled back through an internal system, optimizing the efficiency of the overall granulation and drying operation.
Roller Compactor Dry Granulator
Granulation using roller compaction is an efficient method for transforming powder materials into solid granules. The roller compactor dry granulator achieves this by compressing powders between rollers with semi-circular grooves, producing stable granules without the need for steam or binding agents.
- The roller compactor dry granulator is engineered for large-scale fertilizer production, thanks to its ability to run multiple machines in parallel, ensuring a continuous process. This setup helps maintain high production rates while minimizing downtime.
- Granulation with this equipment guarantees uniform size and shape of the granules, which translates to more efficient field application and better nutrient uptake by crops.
Disc Granulator
The disc granulator is a machine designed to turn powdery materials into spherical granules through a combination of water, solution, or even steam, added as liquid phases.
- The inner lining of the disc is made from high-strength fiberglass, providing excellent corrosion resistance. For more durability, stainless steel linings are also available.
- The base is designed to be thick, heavy, and sturdy, allowing stable operation without the need for anchor bolts.
FAQ
What is a Fertilizer Granulator?
Fertilizer granulators are essential machines in the fertilizer manufacturing industry, used to convert organic and compound fertilizers into consistent granule sizes. These granules ensure easier application and better nutrient distribution for crops.
What are the common methods for fertilizer granulation?
In the fertilizer industry, the two most common granulation techniques are dry granulation and wet granulation. The choice between these methods depends on the type of fertilizer and the desired characteristics of the final product, with each offering its own advantages in terms of efficiency and granule quality.
Looking for Equipment or a Solution for Your Fertilizer Plant?
Our specialists are ready to provide tailored information on our range of fertilizer production machinery and how it can fit your needs. Let’s discuss how we can assist with your project.
karen@yrcexport.cn
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Fertilizer Production Line
Our advanced facilities are equipped with large-scale processing equipment, which allow us to produce high-quality fertilizer production machines that meet the unique needs of each customer.
