Roller Compactor Dry Granulator

ROLLER COMPACTOR DRY GRANULATOR

Roller Compactor Dry Granulator

Granulation using roller compaction is an efficient method for transforming powder materials into solid granules. The roller compactor dry granulator achieves this by compressing powders between rollers with semi-circular grooves, producing stable granules without the need for steam or binding agents. With a design that includes a feeding system, roller compaction unit, and shaping/screening mechanism, it offers stable, continuous production. This granulating technology is suitable for fertilizers like ammonium sulfate, which can be challenging to granulate using other methods. Additionally, its application extends beyond fertilizers to other industries requiring efficient granulation of powder-based materials, thanks to its ability to handle a wide range of granular products.

Granular Fertilizers

Features

Specifications

Model	ZYJ-L200	ZYJ-L201	ZYJ-L300
Speed (r/min)	74	74	72
Particle size (mm)	Ø3-Ø8	Ø3-Ø8	Ø3-Ø8
Motor power (kW)	15	15	30
Production capacity (t/h)	15	15	30
Dimensions (L×W×H) (mm)	1185×636×1456	1185×636×1456	1410×765×1570
Machine weight (kg)	740	740	1060

Features

The roller compactor dry granulator is engineered for large-scale fertilizer production, thanks to its ability to run multiple machines in parallel, ensuring a continuous process. This setup helps maintain high production rates while minimizing downtime.
Granulation with this equipment guarantees uniform size and shape of the granules, which translates to more efficient field application and better nutrient uptake by crops.
Unlike traditional methods, the roller compactor reduces dust emissions during production, contributing to a cleaner and more environmentally friendly operation.
Flexibility is a standout feature of the roller compactor, as it can easily accommodate a wide range of raw materials and fertilizer formulations, offering adaptability across different production needs.
Many models include automated control systems, making the dry granulating machine easier to operate and manage, improving overall efficiency.
Thanks to the low moisture content of raw materials and a high granulation success rate, the granulating machine optimizes production, reduces energy consumption, and ultimately lowers costs, enhancing overall profitability.

Related Spare Parts

FAQ

What is a Fertilizer Granulator?

Fertilizer granulators are essential machines in the fertilizer manufacturing industry, used to convert organic and compound fertilizers into consistent granule sizes. These granules ensure easier application and better nutrient distribution for crops.

What are the common methods for fertilizer granulation?

In the fertilizer industry, the two most common granulation techniques are dry granulation and wet granulation. The choice between these methods depends on the type of fertilizer and the desired characteristics of the final product, with each offering its own advantages in terms of efficiency and granule quality.